amarshakak99-cyber/Berber-cement-ai-fuel-optimization

# 🏭 Berber Cement - AI-Powered Kiln Fuel Optimization Platform ## 🌟 Overview An advanced AI-driven platform for cement kiln optimization, developed for Berber Cement Company Ltd. The system uses machine learning to predict kiln temperature in real-time and optimize fuel mix for maximum efficiency and minimum environmental impact. ## 🤖 AI Features - **Real-time Temperature Prediction**: Random Forest AI model predicts kiln temperature with 94.5% accuracy - **Dynamic Fuel Optimization**: Automatically suggests optimal fuel mix (Coal, Tyre Chips, Alternative Fuels) - **Cost & CO₂ Savings Calculator**: Real-time savings visualization - **Predictive Analytics**: 7-day historical trend analysis ## 📊 Key Metrics - **Target Temperature**: 1400°C - **Update Frequency**: Every 3 seconds - **Historical Data**: 168 hours (7 days) rolling window - **AI Confidence**: 94.5% ## 👥 User Roles & Access | Role | Username | Default Password | |------|----------|------------------| | 👑 General Manager | gm.berber | 123 | | 🏭 Plant Manager | pm.berber | 123 | | 🔧 Maintenance Manager | mm.berber | 123 | | ✅ Quality Control Chief | qc.berber | 123 | | ⚙️ Chief Process Engineer | cpe.berber | 123 | | 🏗️ Raw Mill Supervisor | raw.berber | 123 | | 🔥 Kiln Supervisor | kiln.berber | 123 | | 🏭 Cement Mill Supervisor | cm.berber | 123 | | 📦 Packing Plant Supervisor | pack.berber | 123 | ## 🚀 Installation ### Prerequisites - Python 3.8+ - pip package manager ### Setup 1. Clone the repository: ```bash git clone github.com cd berber-cement-ai-optimization